Othermill Pro Etches, Mills, and Prototypes Precise Circuit Boards on Your Desktop

It wasn’t long ago that if you wanted to create precise circuit board prototypes, you’d have to send them out to a shop to be made. That approach isn’t exactly conducive to fostering creativity, and limits engineers’ willingness to experiment. Fortunately, there’s a new technology that lets you fabricate your own circuit boards on your desktop, saving time, money, and providing the freedom to try things you might not have otherwise attempted.

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Other Machine Co.’s OtherMill Pro is an impressive piece of desktop CNC equipment that not only makes quick work of creating circuit boards, but is a versatile 3-axis milling and etching machine as well. This makes it ideal for design and engineering teams who might want to prototype both circuit boards and small parts that fit within its 5.5 ” x 4.5″ x 1.35″ (140mm x 114mm x 34.3mm) working volume.

Weighing in at just 17 pounds, the OtherMill Pro easily fits just about anywhere, and is fully enclosed, keeping dust from getting out, and reducing noise made by the milling process. It’s capable of taking printed circuit boards quickly and easily, using the same .brd or Gerber files used for production boards, eliminating production surprises. The OtherMill Pro is extremely precise, etching out traces as narrow as 6 mil (0.006″), and is precise enough to reliably produce double-sided circuit boards.

When it comes to milling parts, the machine’s resolution is an impressive 0.001″. It’s also extremely fast compared to other desktop milling machines, with a maximum coverage of 100 inches per minute, and a top spindle speed of 26,000 RPM – extremely impressive for a machine at this price point. A typical PCB can be output in about 20 minutes.

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The versatility of the OtherMill Pro cannot be understated. Its collet can hold any 1/8″ shaft industrial bit, and can carve through a wide variety of materials, including wood, wax, plastic, linoleum, foam, brass, or anything else as with the softness of aluminum or softer. This makes it perfect for prototyping objects using materials that aren’t possible to use in 3D printing, and the objects it can produce have a more finished appearance too. Here’s a small sampling of objects produced using parts made with the OtherMill Pro:

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Using the OtherMill Pro is remarkably easy. For etching or milling projects, you can start with vector designs from Inkscape or Adobe Illustrator, then load them into Autodesk Fusion 360 to prepare your job and generate a GCode file specifically for the OtherMill Pro. Other’s own OtherPlan software is responsible for actually controlling the output to the machine, which connects via a USB cable. Once your design is ready, simply place your material on the bed using strong, yet removable tape (Other recommends using Nitto double-sided tape), or clamping it in place. A simple command tells the tool to find its home location, and then it’s automatically calibrated, and you can begin rendering your object immediately.

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Whether you’re an engineer, product designer, school shop teacher, or work-at-home craft artist, the OtherMill Pro looks like a great addition to your set of tools. It’s available for pre-0rder now (currently with an 8 week lead time). The base unit sells for $3,199 (USD), including a starter tool set, while a $3,999 advanced bundle includes a precision fixturing and clamping set, as well as a high-precision tool collet.

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X-Carve 3D Carving Machine: Cut All the Things

One of the coolest companies out there for the DIY and Maker scene has got to be Inventables. Based here in my home town of Chicago, they not only sell a wide variety of materials and equipment for 3D printing, milling and laser cutting, they also make some gear themselves.

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The latest addition to their product lineup is the X-Carve, a 3D carving machine that can create models from plastic, wood or metal. The machine works in concert with Inventables’ easy-to-use Easel software for uploading models and controlling the machine’s movements. For those familiar with the Shapeoko & Shapeoko 2, the X-Carve is the next evolution of these already very solid machines, offering improvements in ease of use, durability, modularity and versatility.

One of the really cool things about the X-Carve is that the machine is flexible in terms of its bed size. You’ll be able to choose from off-the-shelf 500x500mm (~19.7″ x 19.7″) and 1000x1000mm (~39.4″ x 39.4″) machines, which provide approximately 12″ and 31″ of work area respectively. You can also make a machine at your own special size. Thanks to this flexibility, the machine can be used to make everything from signs to skateboards to pieces for assembling furniture.

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X-Carve kits will start at as little as $799(USD) for everything you need to get up and running, to a “fully-loaded” kit with a large bed and a few other enhancements for $1256. You can also spend as little as $292 for the core components – though you’ll need to add to that if you want a fully functional machine.

You can pre-order your X-Carve today, and machines start shipping this April 30th. For those who already own a Shapeoko 2, Inventables is offering an upgrade kit for $200. You can learn more about the X-Carve and its capabilities in the video below:

Shoes that Look Like Meteorites: Debrislliant Idea

Instead of a sewing machine, Studio Swine used a CNC mill to make its eye-catching Meteorite Shoes. The studio used a 3D scanner to scan meteorite samples at the Natural History Museum. They used the resulting 3D files to create a design for the shoes’ upper. Finally, a CNC milling machine carved the irregular shape and texture out of aluminum foam.

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Though it seems like the shoes would be awkward or painful to wear, Studio Swine says the shoe has a soft leather lining. They’re also lightweight because aluminum foam is mostly made of air.

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Crash into the studio’s website to see more photos of the shoes. Microsoft commissioned the shoes and Studio Swine made the footwear with the help of the Surface Pro 3, so we’ll probably see someone walking around in them in Microsoft ads.

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[via Inspirationist; image by Petr Krejci]

Scotty 3D Printing, Scanning & Milling Machine “Teleports” Objects: Beam Me Up and Shave Me Down, Scotty!

A couple of years ago we talked about the Zeus, a 3D printer and scanner that could “fax” an object to another unit by scanning it and then sending the resulting 3D model to the other printer. The Scotty machine has a similar capability, except it can also destroy the original object while it’s being replicated on the second unit, effectively teleporting it.

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Scotty was made by Stefanie Mueller, Martin Fritzsche, Jan Kossmann, Maximilian Schneider, Jonathan Striebel, and Patrick Baudisch of the Hasso-Plattner Institute. Starting with a MakerBot Replicator 2X, the group added a mill bit and a camera to one of the 3D printer’s extrusion heads, allowing the device to scan and then shave a thin layer of the object.

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When you place on object to be “teleported”, the sender Scotty scans the topmost layer of the object and then shaves off a thin layer. The scanned file is then encrypted and sent to the receiver Scotty, which decrypts the file and prints the layer. The process is repeated layer by layer until the original object has been milled away and the copy has been printed.

So why would you want to destroy an object instead of duplicating it? For the same reasons that paper shredders and copy protection software exist: security, commercial and even sentimental.

Stefanie and her group also think that this could be a way to buy and sell objects online in the future. The idea is that we’ll enjoy instant delivery without abusing 3D printing’s capacity to duplicate objects endlessly. However, I don’t think that this will be enforceable. People will just keep 3D files of the objects they want to dupe. Besides, the restriction can only be enforced if the seller has a Scotty-like machine. I doubt that 3D printer manufacturers can be forced into turning all of their products into Scottys.

[via Stefanie Mueller via Gadgetify]

5axismaker Multi-fabricator: Mill, Scan, Print, Spray & Cut

We’ve seen a couple of compact machines that can print, scan or mill objects. Fedor Gridnev and Elena Gaidar want to raise the bar for affordable workshop machines with the 5axismaker. It’s a 5-axis milling machine, a 3D printer, a 3D scanner, a water jet cutter and a wire cutter in one.

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In theory, you’ll be able to modify the 5axismaker’s function simply by switching its tool head. However, as of this writing, it appears that only the 5-axis milling head has been developed. But even still, an affordable 5-axis machine is a welcome development. In machining, 5-axis means that not only can a machine’s arm move in three dimensions, its milling head rotates on two axes as well. This makes it able to carve complex shapes in one go, whereas 3-axis machines might need multiple passes or multiple machines to create the same object. It can also lead to faster build times and more durable outputs.

You’ll be able to support the 5axismaker through Kickstarter starting tomorrow, or check out the 5axismaker website for more information. A pledge of £4,499 (~$7,330 USD) gets you a fully-assembled 5axismaker as a reward. It’s definitely not for beginners or hobbyists, but if it can perform all five of its functions well enough then overall it’s still going to be quite the steal.

Nomad CNC Mill Turns Desktops into Workshops

A company called Carbide3D claims it has developed a CNC mill that’s as compact and user-friendly as the latest consumer-grade 3D printers. The company’s Nomad 883 will be sold fully assembled and connects to computers via USB. It will come with the necessary software, cables, cutters and even raw material, so you can start carving right away.

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The Nomad 883 can cut wood, brass, aluminum, machinist wax, tooling boards as well as a variety of plastics, including ABS and acrylic.

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Its lid and enclosure keeps shavings inside the mill and helps reduce noise. When it launches, the Nomad 883 will be available with either a tasteful bamboo enclosure or a more utilitarian HDPE enclosure.

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Nomad 883 will come with two complementary applications. Carbide Motion lets you control the mill, while MeshCam converts 3D files into a format that Nomad 883 can use as a template.

Carve yourself a browser and pledge at least $1,899 (USD) on Kickstarter to get a Nomad 883 as a reward.

[via Mikeshouts]

The Desktop Manufacturing Revolution

Thank you to Sprint for sponsoring this article. Get inspired by innovation and see what’s next at Sprint.com/faster.

Sprint Faster is a great site to visit if you’re looking for the latest on new and upcoming technological breakthroughs, featuring stories from leading tech experts on the shape of things to come.

Perhaps the most exciting area of technological growth for the early 21st century is in the realm of machines which make it fast, inexpensive and easy for anyone to create physical objects. Devices such as 3D printers, laser cutters, tabletop milling machines and other computer-controlled manufacturing tools are now within reach of small business entrepreneurs and hobbyists, and are headed towards the consumer market as well.

10 years ago, the idea that you or I could have a device that could output tangible goods or replacement parts on our desktops was just a pipedream. But rapid advancements in technology, as well as enthusiasm of startups and early adopters have created a cottage industry filled with 3D printers and other desktop manufacturing machines.

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Devices like the $2,000(USD) MakerBot Replicator 2 serve the prosumer market, while upcoming machines like the Pirate 3D Bucaneer are expected to hit consumer desktops in early 2014 for as little as $600. Both are capable of creating 3D models with tremendous precision.

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Earlier devices required a lot of fiddling about, frequent manual calibration and complex software setup. Now, the software is getting easier to use, and loading in a model to print only requires a basic understanding of 3D modeling. And if you don’t know how to do that, you can always download free models from sites like Thingiverse.

Most desktop 3D printers work by melting PLA or ABS plastic in a tiny bead, moving along the X and Y axis first, then building up layer by layer along the Z axis. Eventually, a fully-formed 3D object is revealed. It’s a time-consuming process, but the technology allows for the construction of incredibly detailed and complex structures that would be extremely difficult if not impossible to model by hand or using traditional machining tools. For example, check out the 3D printed menagerie I have hanging on my living room wall:

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But desktop manufacturing cannot just rely on melted plastic alone. While professional-grade 3D printing services like Shapeways can print molds which can be filled with metal or ceramic clay, these techniques are a bit more difficult to achieve on the desktop. Though there are products on the market like Composimold which let you make molds from 3D printed objects. That said, there are companies working on desktop 3D printers that can actually print in unconventional materials, ranging from molten metal to sugar.

If you want to work with metal or wood today, you might be better off using a desktop milling machine, like the Shapeoko 2, which sells in kit form for just under $700 with all the parts needed to assemble it.

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This device has a similar X/Y/Z armature system similar to that found in 3D printers, but instead of holding a heated print head, it can hold a Dremel or similar rotary tool. 3D milling machines work subtractively, rather than additively, so you start out with a solid hunk of wood, plastic or soft metal, clamp it into place, and let the machine cut away a form. This technique is especially effective for routing out objects like signage with true depth. In this example, a digitized brain scan was routed out of a piece of wood. Neat, eh?

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You can even use a milling machine to cut materials like carbon fiber, as is demonstrated with this cool gear clock by Bart Dring:

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In addition, these machine can be used to gently scrape away layers on copper board, so you can use it to make custom circuit boards. Keep in mind that 3D milling machines aren’t as precise as 3D printers, nor can they create details on the bottom of objects as they require that the working material be clamped in place and then cut out from above.

One other kind of desktop machine is the laser cutter. These machines use high-power lasers to cut or engrave images out of sheet materials. Companies like Full Spectrum Laser offer both prosumer and professional grade laser cutters, with prices starting just under $2000.

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Since laser cutters only work in two dimensions, outputting to them is as easy as using a desktop printer. You simply create an outline of an object in a drawing program on your computer, then load in a sheet of wood, cork, fabric, acrylic or Plexiglas and let the laser get to work. They also work very quickly compared to 3D printers as a result. By adjusting the laser intensity, you can either cut objects, or burn engraved images into materials.

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Objects like these video game console ornaments by UseYourDigits are some of my favorite examples of what can be made with a laser cutter:

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While desktop manufacturing machines are still in their relative infancy, I truly think we are on the precipice of mass adoption of these devices. Shops like Inventables and the Maker Shed have popped up, offering one-stop-shopping for both the machines and materials, making it easier than ever before to get started.

As the speed, cost and availability of these devices broadens, it’s only a matter of time before we’ll be outputting just about anything we can dream of on our desktops.


Disclosure of Material Connection: This is a “sponsored post.” Technabob received compensation for writing it, however, we only recommend products or services we find newsworthy or have used personally, and believe will be good for our readers.

Thank you to Sprint Faster and Technorati Media for being sponsors of this article. All opinions expressed here are my own.

FABtotum 3D Printer, Scanner and Milling Machine: One Stop Shop

Meet the descendant of the all-in-one scanner, copier, printer and fax machine. The FABtotum Personal Fabricator lets you print, scan and mill objects in just one compact device. Think of it as the Dremel tool for the 21st century. It’s what makers want for Christmas.

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The FABtotum prints 3D objects on an 8.3″ x 9.5″ x 9.5″ build area. Like many 3D printers, it uses PLA and ABS filament to print. Don’t have anything to print? Use its laser scanner or its digitizing probe. You can go from concept to prototype with just those two functions, but what takes the FABtotum  to the next level is that it’s also a milling machine. It’s dual head spindle motor lets you carve, cut, drill, shape and more. Finally, the FABtotum is customizable. You can add another 3D printing or machining head to it and its software and schematics will also be open source.

Fabricate a browser and head to Indiegogo to support the FABtotum. Pledge at least $999 (USD) to get a ready to assemble FABtotum kit; pony up at least $1,099 and you get a fully assembled FABtotum as a reward.

3D printer cuts vinyl, mills, draws, fits comfortably inside a briefcase, is generally fab

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Is there anything this tool from MIT's Ilan Moyer and collaborator Nadya Peek can't do? Probably, but that list seems likely to be shorter than the list of those it can. So far, Popfab has been shown doing a little printing during a brief video, but Moyer has promised a lot more to come, telling Core 77, "we also have toolheads working for vinyl cutting, milling and drawing," all of which promise to show up in subsequent episodes. The tool (which has other fans) has apparently already made its way around the world in the form of carry-on luggage, helping fulfill its creators desire to support "the nomadic designer" -- just a briefcase, a power source and a dream.

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